Meccano

Meccano is a British brand of construction set created in 1901 by Frank Hornby in Liverpool, England. The system consists of reusable metal strips, plates, angle girders, wheels, axles and gears, and plastic parts that are connected using nuts and bolts. It enables the building of working models and mechanical devices.

In 1913, a very similar construction set was introduced in the United States under the brand name Erector. In 1990, Meccano bought the Erector brand and unified its presence on all continents. In 2013, the Meccano brand was acquired by the Canadian toy company Spin Master. Meccano maintained a manufacturing facility in Calais, France, until 2023.Roger Marriott (2012) Meccano, Shire Books, Colchester, UK

History

First sets

In 1901 Frank Hornby, a clerk from Liverpool, England, invented and patented a new toy called "Mechanics Made Easy" that was based on the principles of mechanical engineering. It was a model construction kit consisting of perforated metal strips, plates and girders, with wheels, pulleys, gears, shaft collars and axles for mechanisms and motion, and nuts and bolts and set screws to connect the pieces. The perforations were at a standard spacing, the axles were 8-gauge, and the nuts and bolts used 5/32" BSW threads. The only tools required to assemble models were a screwdriver and spanners (wrenches). It was more than just a toy: it was educational, teaching basic mechanical principles like levers and gearing.

The parts for Hornby's new construction kit were initially supplied by outside manufacturers, but as demand began to exceed supply, Hornby set up his own factory in Duke Street, Liverpool. As the construction kits gained in popularity they soon became known as Meccano and went on sale across the world. In September 1907, Hornby registered the Meccano trademark, and in May 1908, he formed Meccano Ltd. To keep pace with demand, a new Meccano factory was built in Binns Road, Liverpool in 1914, which became Meccano Ltd's headquarters for the next 60 years. Hornby also established Meccano factories in France, Spain and Argentina. The word "Meccano" was thought to have been derived from the phrase "Make and Know".

The first construction sets had parts that were rather crudely made: the metal strips and plates had a tinplate finish, were not rounded at the ends and were not very sturdy. But manufacturing methods were improving all the time and by 1907 the quality and appearance had improved considerably: the metal strips were now made of thicker steel with rounded ends and were nickel-plated, while the wheels and gears were machined from brass.

The first sets under the new Meccano name were numbered 1 to 6. In 1922 the No. 7 Meccano Outfit was introduced, which was the largest set of its day, and the most sought after because of its model building capabilities and prestige.

In 1926, to mark the 25th anniversary of his patent, Hornby introduced "Meccano in Colours" with red and green coloured Meccano pieces. Initially plates were a light red and items like the braced girders were a pea-green. However, the following year strips and girders were painted dark green, the plates Burgundy red, while the wheels and gears remained brass. In 1934, the Meccano pieces changed colour again: the strips and girders became gold while the plates were changed to blue with gold criss-cross lines on them, but only on one side, the reverse remaining plain blue. This new colour scheme was only available in the United Kingdom until the end of the Second World War in 1945. The old red and green sets were still produced for the export market and were re-introduced in the UK after the war.

Heyday

In 1934, the nine basic Meccano outfits (numbered 00 to 7) were replaced by eleven outfits, labelled 0, A to H, K and L, the old No. 7 Outfit becoming the L Outfit. In 1937, the alphabetical outfit series was replaced by a numeric series, 0 to 10, the L Outfit being replaced by the smaller No. 10 Outfit. Although having fewer pieces than the L Outfit, the No. 10 Outfit became Meccano's flagship set and remained relatively unchanged until it was discontinued a half-century later in 1992. Accessory sets were retained, numbered 1A to 9A, that converted a set to the next in the series (for example, accessory set 6A would convert a No. 6 set to a No. 7 set). As had been the case from early days, Meccano Ltd would also supply individual Meccano parts to complement existing sets.

The Second World War interrupted the production of Meccano in England when the Binns Road factory converted to manufacturing for the war effort. The Korean War in 1950 also disrupted production due to a metal shortage and it was not until the mid-1950s that Meccano production returned to normal with new parts being added to all the sets.

In 1955, outfits 00 to 10 as well as conversion sets 00A to 9A were available.

In 1958, the colours were changed slightly to what became known as 'light red and green' but this incarnation had the shortest lifespan as the colours changed dramatically in 1964 to the black and yellow colour scheme. However, this light red and green period did see the introduction of about 90 new parts, more modern packaging, a new cabinet was introduced for the number 10 set, the first plastic parts were introduced, and the "exploded diagram" instructions made their début.

In 1961, a Mechanisms Outfit and a Gears Outfit were added to the range, and in 1962 outfit 00 was withdrawn.

Takeovers

In the early 1960s, Meccano Ltd experienced financial problems and was purchased by Lines Bros Ltd (who operated under the brand name "Tri-ang") in 1964. In an attempt to redefine Meccano's image, the colour scheme was changed again, this time to yellow and black plates, with silver strips and girders. The silver was soon replaced by zinc in 1967 when it was found that the silver pieces marked easily. The colours of yellow and black were chosen because they were the colours typically used by most large construction vehicles of the day.

In 1970, electronic parts were introduced, and the current black-coloured plates were changed to blue. The range of sets was reduced by one with the deletion of the old No. 9 set and the renumbering of the old No. 0 to 8 sets to No. 1 to 9. The No. 10 set remained unchanged.

Lines Brothers went into voluntary liquidation in 1971 and Airfix Industries purchased the Meccano business in the UK and General Mills of the US purchased the French business. The French company was known as Miro Meccano. In 1973, outfits 1 to 10 were still available, but new kits were added: Army Multikit, Highway Multikit, Pocket Meccano, and two Clock Kits.

In 1978, the range of Meccano sets was further reduced and changed with the replacement of the No. 2 to 8 sets by six completely new sets, labelled A and 1 to 5. The old No. 9 and 10 sets were left largely unchanged. While some Airfix divisions were profitable, particularly their model kits, they needed to save money. With unions threatening all out industrial action if there were any job losses, Airfix shut down the Binns Road factory,Ward, Arthur, The Boys Book of Airfix bringing to an end the manufacture of Meccano in England. Meccano still continued to be manufactured in France, as the British and French businesses had different owners.

At the time in the seventies, Meccano France SA launched and produced brand new dark blue MECCANO Construction Kits Set 1 to set 10 Boxes Model Range until the early 1990s. These were also sold in conjunction with the smaller "Complementary Sets CX Series" so that the builders could make more technical and more realistic working models with their own existing normal sets, making it more demanding and harder per kit for the builder or owner as the sequence MECCANO Set 1 TO Set 10 was available.

General Mills acquires all rights to Meccano

In 1981, General Mills bought up Airfix Products and with it what was left of Meccano Ltd UK, giving it complete control of the Meccano franchise. All the existing Meccano sets were scrapped and a totally new range of sets were designed for production in Calais, France called "Meccano Junior", a new product range consisting of plastic construction kits with tools included, although these new sets would only allow the young builder to make small models.

Meccano becomes independent

In 1985, General Mills left the toy business completely, selling off their toy divisions. Meccano was sold to a French accountant, Marc Rebibo, and once again all existing Meccano sets were scrapped. The "Meccano Junior" sets were replaced by three "Premier Meccano" sets, and two "Motor" sets (including a six-speed motor) were introduced. Due to high demand, the old Meccano No.1 to No.10 construction sets from 1981 were re-introduced.

In 1989, Marc Rebibo sold what remained of Meccano to Dominique Duvauchelle. Allen head zinc-plated steel bolts replaced the original slot-headed brass-plated bolts and the "Plastic Meccano Junior" sets were brought back. With younger model builders in mind, many theme sets were also introduced, including the "Construction and Agricultural" 200-Series & 300-Series, the "Space" 100-Series, and the "Dynamic" 400-Series minisets. The old-style No. 5 to 10 sets remained in production until 1992.

In 1994, additional theme sets were introduced and a pull-back friction motor was added to the Plastic Meccano System. In 1996, "Action Control" sets with infrared controls were added and 1999 saw the introduction of a "Motion System" range of sets that changed the look of Meccano completely. There were six one-model sets, two five-model sets, and five new sets numbered 10 to 50, the 20 to 50 sets being motorised. In a complete change from the normal practice of sticking to a single major colour, every set was given its own colour scheme, often in bright neon colours.

In 2000, Nikko, a Japanese toy manufacturer, purchased 49 per cent of Meccano and took on its marketing internationally through its established channels for radio-controlled toys. Development and design remained with Meccano SN, based in Calais, France. Nikko launched a successful range of new sets, including "Crazy Inventors" and the "Future Master" range. Significantly, Nikko radio control and programmable electronics started to appear in the System. However, under commercial pressure, Nikko sold its interest in the Meccano name and System back to Meccano SN, the French parent company, in August 2007.Meccano revives French production BBC News 24 December 2010 During 2013, the Meccano brand was acquired in its entirety by the Canadian toy company Spin Master.

Spin Master era

In 2013, Canadian toy company Spin Master acquired Meccano. It launched "Meccano Evolution", a new "back to basics" iteration of Meccano, which allowed smaller and more detailed models to be built using simpler and more "functional" parts than were supplied in previous "new Meccano" sets. Meccano Evolution has narrower strips, with holes spaced at twice the density of the original system. In late 2013, the company also opened a public "Meccano Lab" play space and R&D centre, in Calais, France.Meccano ouvre les portes de son laboratoire expérimental le 6 novembre 2013 : Le Meccano Lab' Meccano Fr.Calais : Meccano Lab, pour les (grands) enfants adeptes de jeux de construction L Voix du Nord, 6 November 2013

In 2015, Spin Master launched Meccanoids, Meccano modular robots.

In February 2023, Spin Master said the Calais factory would close as it was still losing money. The factory closed on 31 October 2023.

Meccano was by now very different from its heyday in the 1930s to 1950s. The target market of youngsters has not changed significantly; however, the mass market, instant-appeal approach does not always satisfy serious Meccano enthusiasts. For example, it is often difficult to obtain original spares.