A pump is a device that moves fluids (liquids or gases), or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic or pneumatic energy.
Mechanical pumps serve in a wide range of applications such as pumping water from wells, aquarium filtering, pond filtering and aeration, in the car industry for water-cooling and fuel injection, in the energy industry for pumping oil and natural gas or for operating cooling towers and other components of heating, ventilation and air conditioning systems. In the medical industry, pumps are used for biochemical processes in developing and manufacturing medicine, and as artificial replacements for body parts, in particular the artificial heart and penile prosthesis.
When a pump contains two or more pump mechanisms with fluid being directed to flow through them in series, it is called a multi-stage pump. Terms such as two-stage or double-stage may be used to specifically describe the number of stages. A pump that does not fit this description is simply a single-stage pump in contrast. In biology, many different types of chemical and biomechanical pumps have evolved; biomimicry is sometimes used in developing new types of mechanical pumps.
Types Mechanical pumps may be submerged in the fluid they are pumping or be placed external to the fluid.
Pumps can be classified by their method of displacement into electromagnetic pumps, positive-displacement pumps, impulse pumps, velocity pumps, gravity pumps, steam pumps and valveless pumps. There are three basic types of pumps: positive-displacement, centrifugal and axial-flow pumps. In centrifugal pumps the direction of flow of the fluid changes by ninety degrees as it flows over an impeller, while in axial flow pumps the direction of flow is unchanged.
Electromagnetic pump
Positive-displacement pump
A positive-displacement pump makes a fluid move by trapping a fixed amount and forcing (displacing) that trapped volume into the discharge pipe. Some positive-displacement pumps use an expanding cavity on the suction side and a decreasing cavity on the discharge side. Liquid flows into the pump as the cavity on the suction side expands and the liquid flows out of the discharge as the cavity collapses. The volume is constant through each cycle of operation.
Positive-displacement pump behavior and safety Positive-displacement pumps, unlike centrifugal, can theoretically produce the same flow at a given rotational speed no matter what the discharge pressure. Thus, positive-displacement pumps are constant flow machines. However, a slight increase in internal leakage as the pressure increases prevents a truly constant flow rate.
A positive-displacement pump must not operate against a closed valve on the discharge side of the pump, because it has no shutoff head like centrifugal pumps. A positive-displacement pump operating against a closed discharge valve continues to produce flow and the pressure in the discharge line increases until the line bursts, the pump is severely damaged, or both.
A relief or safety valve on the discharge side of the positive-displacement pump is therefore necessary. The relief valve can be internal or external. The pump manufacturer normally has the option to supply internal relief or safety valves. The internal valve is usually used only as a safety precaution. An external relief valve in the discharge line, with a return line back to the suction line or supply tank, provides increased safety.
Positive-displacement types A positive-displacement pump can be further classified according to the mechanism used to move the fluid:
Rotary-type positive displacement: internal and external gear pump, screw pump, lobe pump, shuttle block, flexible vane and sliding vane, circumferential piston, flexible impeller, helical twisted roots (e.g. the Wendelkolben pump) and liquid-ring pumps Reciprocating-type positive displacement: piston pumps, plunger pumps and diaphragm pumps Linear-type positive displacement: rope pumps and chain pumps
Rotary positive-displacement pump
These pumps move fluid using a rotating mechanism that creates a vacuum that captures and draws in the liquid.
Advantages: Rotary pumps are very efficient because they can handle highly viscous fluids with higher flow rates as viscosity increases.
Drawbacks: The nature of the pump requires very close clearances between the rotating pump and the outer edge, making it rotate at a slow, steady speed. If rotary pumps are operated at high speeds, the fluid may cavitate, which can cause erosion, which eventually causes enlarged clearances that liquid can pass through, which reduces efficiency.
Rotary positive-displacement pumps fall into five main types: Gear pumps – a simple type of rotary pump where the liquid is pushed around a pair of gears. Screw pumps – the shape of the internals of this pump is usually two screws turning against each other to pump the liquid Rotary vane pumps Hollow disc pumps (also known as eccentric disc pumps or hollow rotary disc pumps), similar to scroll compressors, these have an eccentric cylindrical rotor encased in a circular housing. As the rotor orbits, it traps fluid between the rotor and the casing, drawing the fluid through the pump. It is used for highly viscous fluids like petroleum-derived products, and it can also support high pressures of up to 290 psi. Peristaltic pumps have rollers which pinch a section of flexible tubing, forcing the liquid ahead as the rollers advance. Because they are very easy to keep clean, these are popular for dispensing food, medicine, and concrete.
Reciprocating positive-displacement pump
Reciprocating pumps move the fluid using one or more oscillating pistons, plungers, or membranes (diaphragms), while valves restrict fluid motion to the desired direction. In order for suction to take place, the pump must first pull the plunger in an outward motion to decrease pressure in the chamber. Once the plunger pushes back, it will increase the chamber pressure and the inward pressure of the plunger will then open the discharge valve and release the fluid into the delivery pipe at constant flow rate and increased pressure.
Pumps in this category range from simplex, with one cylinder, to in some cases quad (four) cylinders, or more. Many reciprocating-type pumps are duplex (two) or triplex (three) cylinder. They can be either single-acting with suction during one direction of piston motion and discharge on the other, or double-acting with suction and discharge in both directions. The pumps can be powered manually, by air or steam, or by a belt driven by an engine. This type of pump was used extensively in the 19th century—in the early days of steam propulsion—as boiler feed water pumps. Now reciprocating pumps typically pump highly viscous fluids like concrete and heavy oils, and serve in special applications that demand low flow rates against high resistance. Reciprocating hand pumps were widely used to pump water from wells. Common bicycle pumps and foot pumps for inflation use reciprocating action.
These positive-displacement pumps have an expanding cavity on the suction side and a decreasing cavity on the discharge side. Liquid flows into the pumps as the cavity on the suction side expands and the liquid flows out of the discharge as the cavity collapses. The volume is constant given each cycle of operation and the pump's volumetric efficiency can be achieved through routine maintenance and inspection of its valves.
Typical reciprocating pumps are: Plunger pump – a reciprocating plunger pushes the fluid through one or two open valves, closed by suction on the way back. Diaphragm pump – similar to plunger pumps, where the plunger pressurizes hydraulic oil which is used to flex a diaphragm in the pumping cylinder. Diaphragm valves are used to pump hazardous and toxic fluids. Piston pump displacement pumps – usually simple devices for pumping small amounts of liquid or gel manually. The common hand soap dispenser is such a pump. Radial piston pumpa form of hydraulic pump where pistons extend in a radial direction. Vibratory pump or vibration pumpa particularly low-cost form of plunger pump, popular in low-cost espresso machines. The only moving part is a spring-loaded piston, the armature of a solenoid. Driven by half-wave rectified alternating current, the piston is forced forward while energized, and is retracted by the spring during the other half cycle. Due to their inefficiency, vibratory pumps typically cannot be operated for more than one minute without overheating, so are limited to intermittent duty.
Various positive-displacement pump
The positive-displacement principle applies in these pumps:
Rotary lobe pump Progressing cavity pump Rotary gear pump Piston pump Diaphragm pump Screw pump Gear pump Hydraulic pump Rotary vane pump Peristaltic pump Rope pump Flexible impeller pump
Gear pump
This is the simplest form of rotary positive-displacement pumps. It consists of two meshed gears that rotate in a closely fitted casing. The tooth spaces trap fluid and force it around the outer periphery. The fluid does not travel back on the meshed part, because the teeth mesh closely in the center. Gear pumps see wide use in car engine oil pumps and in various hydraulic power packs.
Screw pump
A screw pump is a more complicated type of rotary pump that uses two or three screws with opposing thread — e.g., one screw turns clockwise and the other counterclockwise. The screws are mounted on parallel shafts that often have gears that mesh so the shafts turn together and everything stays in place. In some cases the driven screw drives the secondary screw, without gears, often using the fluid to limit abrasion. The screws turn on the shafts and drive fluid through the pump. As with other forms of rotary pumps, the clearance between moving parts and the pump's casing is minimal.
Progressing cavity pump
Widely used for pumping difficult materials, such as sewage sludge contaminated with large particles, a progressing cavity pump consists of a helical rotor, about ten times as long as its width, and a stator, mainly made out of rubber. This can be visualized as a central core of diameter x with, typically, a curved spiral wound around of thickness half x, though in reality it is manufactured in a single lobe. This shaft fits inside a heavy-duty rubber sleeve or stator, of wall thickness also typically x. As the shaft rotates inside the stator, the rotor gradually forces fluid up the rubber cavity. Such pumps can develop very high pressure at low volumes at a rate of 90 PSI per stage on water for standard configurations.
Roots-type pump
Named after the Roots brothers who invented it, this lobe pump displaces the fluid trapped between two long helical rotors, each fitted into the other when perpendicular at 90°, rotating inside a triangular shaped sealing line configuration, both at the point of suction and at the point of discharge. This design produces a continuous flow with equal volume and no vortex. It can work at low pulsation rates, and offers gentle performance that some applications require.
Applications include: High capacity industrial air compressors. Roots superchargers on internal combustion engines. A brand of civil defense siren, the Federal Signal Corporation's Thunderbolt.
Peristaltic pump